SWAG "HULK" Roll Bender

Out of stock
SKU
6HUKLA
£869.00 £724.17

SWAG "HULK" ROLL BENDER

SWAG use heat treated cromoly 4340 material for both the two outer non drive roller pins and the centre drive axle. The centre drive dies are fully keyed to the drive axle which ensures a smooth operation. The HULK is capable of rolling material up to 2” x 2” x 4.75mm wall square material.

As with all tubing rollers there are two issues that always arise, how do you keep your material from twisting and how do you make repeatable parts in the tubing roller?  They have addressed the first issue of keeping your material from twisting while rolling it by implementing several key design features and placing special attention to these problem areas. 

The first is side to side slop in the two outer non drive rollers. The length of the cromoly 4340 axle pins are machined down to +/-.003 thousands and the two adjustable shaft collars help keep the dies perfectly centered between the ¼” thick steel frame rails.

The second is slop in the centre drive roller yoke. There are several large radius roller out in the market that use a cast steel centre yoke or a formed piece of steel to hold the centre drive roller in place, however neither cast nor formed metal on a press brake are perfectly square and straight. When the centre yoke is not straight up and down or square side to side this causes the centre drive die to contact the material you are rolling with uneven pressures and inconstant feed rates thus pulling your material to one side. They have addressed this by bolting together 3 pieces of ¾” thick steel that has been fully machined on all six sides to ensure a perfectly flat and square centre yoke that is bolted together with (6) 5/16” counter-sunk fasteners. .

The bottom surface on the 4 ton bottle jack has been machined completely flat and is physically bolted down to the centre yoke assembly. This guarantees that the jack is placing even downward pressure and will not slip out of position when not is use. To ensure a smooth range of motion there are roller bearings installed on both the outer non drive dies as well as the centre drive die
 
Price is for bender only. Dies can be found on the roll benders menu and are £165.00 inc vat per set. Each die set includes one drive roller and two non drive rollers. You will not need a replacement drive axle since one comes with the tubing roller by default. If you are a business using multiple sizes then the floating axles can be bought separately to speed up roll set swaps. Call to discuss.
 
The third often over looked part of a tubing roller is repeatable rolling.  SWAG have addressed this by using the quality brand I Gaging. A digital read out height gauge that measures downward travel. To use, you simple place your material in the roller then “zero” the height gauge, roll one piece of material to desired radius then record the location of the outer dies as well as the downward travel displayed on the digital read out. From now on as long as you have the same material and the dies in the same position with the same distance measured, you are able to get the same results time and time again.
 
With its textured then black powered coated steel frame, internally threaded aluminium spacers, green powder coated handle and countersunk stainless steel fasteners, this tubing roller is designed to look as well as it performs. The HULK is sold as shown above, with the exception of the sheet metal base structure. It comes completely assembled ready use right out of the box.

SWAG currently offer 43 different sizes of dies in the following configurations round tube, round pipe, square, as well as a full line of unique dies for doing flat bar in edge or square in a diamond profile. In addition they also offer a full line of Delrin dies in round tube, round pipe and square sizes. Delrin dies are well suited for aluminium, copper, brass, and chrome finished where abrasion or scratches on the material are not acceptable.

 

Product Code

6HUKLA

Max Round Tube Diameter

2.5"

Max Round PIPE Diameter

2"

Max Square Tube Diameter

2"

Weight

50kg

 



Packing Dimensions (cm)77x24x57
Weight35kg

 

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More Information
Manufacturer SWAG

Delivery & Returns

GB Mainland orders over £75.00 before vat up to 30 Kilos 

All orders over £75.00 net before vat total value and under 30 kilos total weight are delivered free of charge by 24hr courier or 1st class Royal Mail depending on item and weight (usually 1-2 days for courier and 1-2 days for post but please allow up to 7 days for post) A signature is required for courier deliveries so please arrange for someone to be in at delivery address. If you are unsure of delivery method please email or call.

Please rest assured that all orders will be packaged and despatched same or next day and we will do our best to get them to you as soon as possible. Depending on what time of day your order is made it may be the next day before the courier is able to pick it up for delivery. If you have any questions feel free to call us anytime on 01509 812171. We will even try to answer the telephone out of hours if at all possible. 

GB mainland orders 25 – 250 Kilos excluding postcodes DD,PH,AB,IV,KW,PA 20-41, Highlands & Islands. Please call for our best prices for these locations.
Delivery prices are calculated by total order weight & size and are as follows : 


0 - 30 kg (Over £75) £ Free

0-500g £2.50 + vat
0-1kg £3.30 + vat
0 - 2 kg £5.45 + vat
3 - 30kg £7.00 + vat
26 - 30 kg £14.50 + vat
31 - 40 kg £21.50 + vat
41 - 50 kg £26.50 + vat
51 - 60 kg £30.00 + vat

These products are sent by courier or Royal Mail 1st and are usually delivered next day but can take 2 days. A signature is required for courier deliveries so please arrange for someone to be in at the address. In the case of heavier machinery over 30kg you may be required to help the driver move the product off the street to you desired location. 

Heavy Goods Items 
These items are marked in the catalogue together with their respective delivery price. We will call you to arrange delivery and confirm details on the telephone. You may be required to help the driver move the product from the roadside to your desired location. Heavy delivery can take up to 4 working days from point of order but is often sooner depending on location. Unfortunately we can only deliver these items to mainland GB unless you are able to arrange collection. 

Buying from outside GB Mainland. 
We are happy to deliver worldwide and send overseas on a weekly basis. We use 2 courier agencies, who between them, cover all the worldwide couriers available to the UK. Prices are up to 50% lower than going direct because of their massive buying power. Because of the many variables involved please call on 01509 812171 or email info@stakesys.co.uk and we will calculate the best price for you whether it be by sea or air. 

Returns Policy 
Stakesy’s Guarantee: 14 Day Money Back Guarantee 

1/ Items returned under the 7 working day cancellation period 
If for any reason you are unhappy with your purchase, you can return it to us in its original condition within 7 days of the date you received the item, unopened (with any seals and shrink-wrap intact) and we will refund the cost of the item and the cost of sending the item to you as follows: 
-where you are returning an item that was part of a larger order, we'll refund the per-item charge for delivery that you incurred -where you are returning an entire order, we'll refund all delivery charges that you incurred -we will refund only standard shipping charges for items delivered mainland UK (excluding Highlands & islands and orders over 25 kilos in weight)

2/ Items returned under 14-day returns guarantee 
Where you are withdrawing from your purchase between 7 and 14 days after delivery, and there has been no error on our part, we will refund only the cost of the item minus 10% handling charge. We will not refund the cost of delivery or other services provided to you in connection with your purchase.

3/ Any goods items over 60 kg that have incurred special freight charges are excluded and the buyer will be responsible for both arranging and the costs of the return delivery.

Refunds will be paid within thirty days of cancellation. 

Please post goods to be returned or exchanged to:

Stakesy’s Metalwork Machinery, Unit 12 Hayhill Industrial Estate, Loughborough, LE12 8LD.

It is crucial that you pack the goods to be returned the same way as we sent out. Please consider that a returned item that is damaged in return transit may well be un-refundable if we cannot re-sell. Please include a note of your requirements and original invoice number.