SWAG "HULK" Roll Bender

In stock
SKU
6HUKLA
£985.00 £820.83

SWAG "HULK" ROLL BENDER

SWAG use heat treated cromoly 4340 material for both the two outer non drive roller pins and the centre drive axle. The centre drive dies are fully keyed to the drive axle which ensures a smooth operation. The HULK is capable of rolling material up to 2” x 2” x 4.75mm wall square material.

As with all tubing rollers there are two issues that always arise, how do you keep your material from twisting and how do you make repeatable parts in the tubing roller?  They have addressed the first issue of keeping your material from twisting while rolling it by implementing several key design features and placing special attention to these problem areas. 

The first is side to side slop in the two outer non drive rollers. The length of the cromoly 4340 axle pins are machined down to +/-.003 thousands and the two adjustable shaft collars help keep the dies perfectly centered between the ¼” thick steel frame rails.

The second is slop in the centre drive roller yoke. There are several large radius roller out in the market that use a cast steel centre yoke or a formed piece of steel to hold the centre drive roller in place, however neither cast nor formed metal on a press brake are perfectly square and straight. When the centre yoke is not straight up and down or square side to side this causes the centre drive die to contact the material you are rolling with uneven pressures and inconstant feed rates thus pulling your material to one side. They have addressed this by bolting together 3 pieces of ¾” thick steel that has been fully machined on all six sides to ensure a perfectly flat and square centre yoke that is bolted together with (6) 5/16” counter-sunk fasteners. .

The bottom surface on the 4 ton bottle jack has been machined completely flat and is physically bolted down to the centre yoke assembly. This guarantees that the jack is placing even downward pressure and will not slip out of position when not is use. To ensure a smooth range of motion there are roller bearings installed on both the outer non drive dies as well as the centre drive die
 
Price is for bender only. Dies can be found on the roll benders menu and are £165.00 inc vat per set. Each die set includes one drive roller and two non drive rollers. You will not need a replacement drive axle since one comes with the tubing roller by default. If you are a business using multiple sizes then the floating axles can be bought separately to speed up roll set swaps. Call to discuss.
 
The third often over looked part of a tubing roller is repeatable rolling.  SWAG have addressed this by using the quality brand I Gaging. A digital read out height gauge that measures downward travel. To use, you simple place your material in the roller then “zero” the height gauge, roll one piece of material to desired radius then record the location of the outer dies as well as the downward travel displayed on the digital read out. From now on as long as you have the same material and the dies in the same position with the same distance measured, you are able to get the same results time and time again.
 
With its textured then black powered coated steel frame, internally threaded aluminium spacers, green powder coated handle and countersunk stainless steel fasteners, this tubing roller is designed to look as well as it performs. The HULK is sold as shown above, with the exception of the sheet metal base structure. It comes completely assembled ready use right out of the box.

SWAG currently offer 43 different sizes of dies in the following configurations round tube, round pipe, square, as well as a full line of unique dies for doing flat bar in edge or square in a diamond profile. In addition they also offer a full line of Delrin dies in round tube, round pipe and square sizes. Delrin dies are well suited for aluminium, copper, brass, and chrome finished where abrasion or scratches on the material are not acceptable.

 

Product Code

6HUKLA

Max Round Tube Diameter

2.5"

Max Round PIPE Diameter

2"

Max Square Tube Diameter

2"

Weight

50kg

 



Packing Dimensions (cm)77x24x57
Weight35kg

 

More Information
Manufacturer SWAG

Delivery & Returns

Items under 30kg will be shipped by either 24hr courier or 1st class Royal Mail depending on item and weight and size.
All orders will be packaged and despatched same or next day. Orders made later in the day will most likely be sent out the following day.
We use a Next Day Delivery service however this service is subject to stock, courier availability and courier area. A signature is required for courier deliveries so please arrange for someone to be in at delivery address.   

Delivery prices are calculated by total order weight & size and are as follows:

Weight

UK Mainland

Highlands & Islands

0-2kg

£4.50

£4.50

2.01-30kg

£4.50

£21.50

31-45kg

£19.50

£31.50

45kg +

£55

Various

Buying from outside GB Mainland.

We are happy to deliver worldwide upon request. Because of the many variables involved our website cannot calculate global shipping or deduct UK Tax, please call on +44 1509 812171 or email info@stakesys.co.uk and we will work out the best price for you.

Heavy Goods Items/ Pallets

If you are ordering to Mainland UK or Highlands and Islands, once added to your basket, our shipping calculator will work out a shipping price depending on your delivery post code. Delivery can take up to 4 working days from point of order but is often sooner depending on location. We will call to let you know estimated delivery date, you may be required to help the driver move the product from the roadside to your desired location, please ensure somebody is in to receive the goods as there is a redelivery charge of £30 should you miss it.

We also ship heavy goods and pallets worldwide, however not through the website, please call on +44 1509 812171 or email info@stakesys.co.uk.


Returns Policy 
Stakesy’s Guarantee: 14 Day Money Back Guarantee 

1/ Items returned under the 7 working day cancellation period 
If for any reason you are unhappy with your purchase, you can return it to us in its original condition within 7 days of the date you received the item, unopened (with any seals and shrink-wrap intact) and we will refund the cost of the item and the cost of sending the item to you as follows: 
-where you are returning an item that was part of a larger order, we'll refund the per-item charge for delivery that you incurred -where you are returning an entire order, we'll refund all delivery charges that you incurred -we will refund only standard shipping charges for items delivered mainland UK (excluding Highlands & islands and orders over 25 kilos in weight)

2/ Items returned under 14-day returns guarantee 
Where you are withdrawing from your purchase between 7 and 14 days after delivery, and there has been no error on our part, we will refund only the cost of the item minus 10% handling charge. We will not refund the cost of delivery or other services provided to you in connection with your purchase.

3/ Any goods items over 60 kg that have incurred special freight charges are excluded and the buyer will be responsible for both arranging and the costs of the return delivery.

Refunds will be paid within thirty days of cancellation. 

Please post goods to be returned or exchanged to:

Stakesy’s Metalwork Machinery, Unit 12 Hayhill Industrial Estate, Loughborough, LE12 8LD.

It is crucial that you pack the goods to be returned the same way as we sent out. Please consider that a returned item that is damaged in return transit may well be un-refundable if we cannot re-sell. Please include a note of your requirements and original invoice number.